Thursday, April 7, 2011

YZ-2 Lead Acid Battery Grid Die Casting Machine

1.For lead-acid tubular plates
2.Fully Automatic
3.Easy maitenance
4.Available for different alloys
YZ-2 Lead acid Battery Grid
Die Casting Machine

1 The Usage of YZ-2Die Casting Machine

As the special manufacturing equipment of the grid of lead-acid accumulator, YZ-2 Die Casting Machine is fit for the die casting of tubular positive grid of industrial lead-acid accumulator with the advantages of reasonable structure, convenient operation, easy repair and maintenance, reliable running etc.It is the ideal equipment of lead-acid accumulator manufacturing. YZ-2 Die Casting Machine contain the following parts:

Lead melting furnace 1 set
Major die casting machine 1 set
Hydraulic pressure system 1 set
Circulating tank 1 set
Electric control system 1 set

2 Main technical parameters

2.1 Technical parameters of whole machine
(1)production efficienc1~2 pieces/min
(2) Capacity of lead melting furnace:1200Kg
(3)Specification of die casting grid:
length≤550mm Width≤190mm Weight of grid: ≤3Kg
(4)Total power:32Kw
(5) Accord with general condition of electric equipment for machine tool
outside dimensions:
length×width×height=3580× 950×1670mm;
Electric power:380V,50HZ.

2.2 .Technical parameters of Hydraulic pressure system
(1)Rated working pressure of hydraulic pressure system:14Mpa

(2)Rated flow of hydraulic pressure system:30L/min

(3) Technical parameters of engine of hydraulic pressure pump :
model:Y132M1-6B3
power:4KW
rotational speed:1000rpm

(4)Parameters of electric component:
Controlling voltage of electromagnetic directional valve and electric component):AC220V,AC24V
Electric engine:AC380V,50HZ
(5) Working medium of hydraulic pressure system:
N46 abrasive-resistant hydraulic oil(user prepare by themselves)

(6) Capacity of oil tank:140L
(7) Normal working range of temperature of systematic oil: 30°C≤t≤55°C

2.3Performance index
The suitable range of grid: fit for the die casting of tubular positive grid of industrial lead-acid accumulator



3 Structure and working principle of main machine
Die casting machine is consist of major die casting machine, pressing mould system, lead melting furnace, oil pressure system and electric control system. The main machine realizes the slide of mould. The unfixed mould can be open through the mechanism of open and close of mould, and then the operator can fetch the grid. The pressing mould system compact the fix mould through eccentric axis (mould locking force is big enough), and then proceed to the die casting of liquid lead. The lead block is melted in the lead melting furnace, and the lead alloy liquid is injected into the mould through the lead pressing mechanism. The whole process is controlled through the hydraulic pressure electric control system with the feature of convenient operation.

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