Aluminium Rod Casting Machinery

1.Casting platform
2.Building flow tank platform, stand board and press board equipment
3.crystals
4.Dummy bar platform
Aluminum bar casting die
1.1 Casting materials: 1XXX-8XXX
1.2 Specification: Solid
(
decided by our customers
)
1.3 Quantity per lot
ITEM
Casting specification(mm)
Quantity
1
Φ178
12
1.4 Aluminum bar casting die make 5 tons per one time(Building deep well according to the length of bar 5m :L 1.8m,W 1.8m,Deep 9 m)
Equipment Description:
2.1 Casting platform
The up and down casting platform board is jointed together, using 25mm A
3
steel board on the upside and 16mm A
3
steel board on the downside. After jointing with cooling water paddle completely, the upside board can reduce the fire and power, In order to make sure about the up and down side board operation accuracy, then painting to make the connect bolt hole with downside board. After the located jointing, the boards then go through the hole of processing crystallizer of CNC boring machines and painting twice. The painting is off-whither nitryl with enamel outside.
2.2 Building flow tank platform, stand board and press board equipment
On the above of casting plat form, it is setting with flow tank equipment, making up with fire-resistant materials such as including flow tank, split-flow tank, split-flow plate, fire and casting pipe etc. It can make sure the aluminum liquid can flow into each crystallizer, at the same time it can keep the aluminum liquid warm. High strong fire-resistant materials can work continuously above 2 months at normal condition. All the materials using Chinese production, to make sure there will no chemical reaction if the aluminum liquid touch with materials surface, also Non-stick fry pan and the materials have high strength and high degree of scouring-resistant.
There is setting with stand board and press board on the outside of flow tank equipment, those two boards all using 6mmA
3 steel
. Putting the thermal insulation materials between flow tank and stand board, to make sure the least cost of aluminum liquid Tem in the tank, it can also locate the flow tank system.
When the emergency happen, you can open the baffle of split-flow tank which settled on the filtering devices, let out the aluminum liquid in the flow tank, to avoid the emergency happen.
2.3 crystals
Processing with AA6061 aluminum alloy, install Graphite Rings, inflow conduit and press board. The crystal connected four bolts with casting platform; it is very convenience for inspection. Inside the bottom of crystal, there are 6 guidance surface for location, to make sure the location requirement when the dummy bar head go into the crystal. It can be lubricant if lay the lubricating oil on the graphite wall before casting.

2.4 Dummy bar head
The materials is TH200cast iron, The taper outside the column is surface, using location guidance surface inside the crystal to make sure the location requirement of dummy bar head after it go into the crystal. There are the location adjusting pin and location bolt, to make sure the dummy bar head has 6mm adjustment space.
2.5 Dummy bar platform
The bottom of the dummy bar connected with lifting platform, fixing dummy bar head on the top. The dummy bar platform is jointing structure, all jointing by 10mm A stell,600mm high, Reducing the fire after jointing then go on processing, to make sure the top of dummy bar head can be vertical with cylinder axis. On the top of the platform is grid structure, it can make the aluminum liquid flow into the well smoothly when leaking it, and the aluminum liquid will not be left. Setting compound die-reference equipment in the four corner of dummy bar platform which match with melting platform, it is convenience for the operator watching the situation when processing compound die by hand.. The painting is off-whither nitryl with enamel outside.
2.6 Assistant equipment for melting tools
2.6.1 Well lean-resistant shelf: To make sure the aluminum bar will not topple over when lifting it after the casting been finished.
2.6.2 Row-style aluminum bar lifting ring: To make sure the aluminum bar be putted at designated place safety after the casting been finished.