up-drawing copper rod continuous casting machine

OFC con-cast plant
-Original manufacturer with own r&d team
-Good reputation around world
-45 days delivery
-No pollutiion
up-drawing copper rod continuous casting machine/Upward Continuous Casting Machine for oxygen-free copper rod

I. Machine Info.
1) Benteng Corp. is the professional manufacturer to focus on the con-cast machines;
2)
Sale Volume
: 60 sets since 2008. Our clients are around the world;
3) We have a professional d & r team engaged in con-cast study, esp our manager is an expert;
4)
Cast rod quality
accord in the national standard can export to foreign countries;
5)
Delivery time:
45 working days;
6)
Furnace design:
our induction furnace is designed W-shape patent;
7)
High grade graphite flake
: 3299.


II. Machine key components:

Spare part name
Brand
AC servo motor
YASKAWA
Servo driver
YASKAWA
Frequency converter
YASKAWA
High-precision reducer
NAIF
PLC controller
Mitsubishi
Human-computer interface
WEINVIEW
Control apparatus vigour pieces
Chengtai(Chinese famous brand)
Winding motor & reduction gears
Chengtai(Chinese famous brand)


III, Process Flow Diagram

Automatic Battery Grid casting machine

Grid Casting Machine The machine can cast both calcium alloy and low antimony alloy, with automatic casting, riming and handling
Grid Casting Machine

The machine can cast both calcium alloy and low antimony alloy, with automatic casting, riming and handling. It features stable operation, easy maintenance and wide range of grid dimension.
Mold temperature is regulated with electrical heating and circulated water cooling, adjustable water flow reducing temperature fluctuation.
two ways for lead casting are optional: reliable and convenient pneumatic casting or traditional mechanical casting
two lead feeding valves are optional: inside or outside, both are low energy consumption and maintenance
sin-curved frame of cam reduces impacts and makes the movements smooth
up-moving slide has water cooling, making good trimming quality
built-out trimming positioning device can be adjusted without stopping the machine

Technical

Model one
Model two
Dimension of the plate
350mm*(100--160)mm*(1.14.0)mm
350mm*(100--160)mm*(1.14.0)mm
Capacity
815 pcs/min
1630pcs/min
Lead melting furnace volume
120L(1.3Ton)
190L(2.1Ton)
Total power
32KW
50KW

up-drawing oxygen-free copper rod continuous casting machine

Casting Machine
-Original manufacturer with own r & d team
-Low energy consumption
-Upward method
-No pollution
up-drawing oxygen-free copper rod continuous casting machine/Copper Upward Continuous Casting Machine

I, Introduction

Benteng brand noted upward continuous casting machine/casting machine is indepentently designed by our professtional designers. This machine is used to produce oxygen free copper products.


II, Machine Present Conditions

Model
Annual Output
(tpyr)
Casting Strands
Qty
Power Consumption
(KW)
Installed Capacity
(KVA)
Rod Dia
(mm)
SYLZ-3000T
3000
6
220
300
8-30
SYLZ-5000T
5000
8
290
330
8-30
SYLZ-6000T
6000
10 / 12
300
350
8-30
SYLZ-10000T
10000
16
450
600
8-30
SYLZ-12000T
12000
20
480
600
8-30
SYLZ-15000T
15000
24
700
900
8-30
NOTE: The up casting line can be produced by your requirments.


III, Image

upcast furnace for copper rod

The upcast system is a new technology of producing oxygen-free copper rods with high conductivity and low oxygen content.
This upcast continuous system capable of producing directly from cathode copper to bright and long oxygen-free copper rod, copper tube, copper belt and other special shaped copper material. The capacity of this system is reneging from 1000 MT to 20000MT.

Specifications:
Type
Annual Output
Casting Strands
Capacity
Running Power
Size
TSLZ-Φ8-25
1000MT
2
160KW
120KW
12*6*6
TSLZ-Φ8-25
2000MT
4
180KW
150KW
14*6*6
TSLZ-Φ8-25
3000MT
6
200KW
180KW
16*6*6
TSLZ-Φ8-25
4000MT
8
250KW
220KW
18*6*6
TSLZ-Φ8-25
5000MT
8
300KW
250KW
18*6*6
TSLZ-Φ8-25
6000MT
10
360KW
320KW
20*6*6
TSLZ-Φ8-25
8000MT
12
440KW
400KW
22*6*6
TSLZ-Φ8-25
10000MT
16
600KW
550KW
26*6*6
TSLZ-Φ8-25
12000MT
20
700KW
620KW
20*6*6
TSLZ-Φ8-25
15000MT
24
900KW
720KW
22*6*6
TSLZ-Φ16-25
20000MT
24
1200KW
950KW
22*6*6

Material Requiryment:

Cathod copper
copper content:99.96% Min.
Charcoal
water content:5% Max.
Graphite
3299


Parameters:

Oxygen
5ppm
Density
8.92
Conductivity
102%
Resistivity
0.01724Ω
Intension
170%
Elongation
37%


Water requirements:No scale.Standard of softwater.

Power Requirements: 380V 50HZ(Special requirement should be specified in the contract)

upcasting furnace system

The upcasting system is a new technology of producing oxygen-free copper rods with high conductivity and low oxygen content.
This upcasting system capable of producing directly from cathode copper to bright and long oxygen-free copper rod, copper tube, copper belt and other special shaped copper material. The capacity of this system is reneging from 1000 MT to 20000MT.

Specifications:
Type
Annual Output
Casting Strands
Capacity
Running Power
Size
TSLZ-Φ8-25
1000MT
2
160KW
120KW
12*6*6
TSLZ-Φ8-25
2000MT
4
180KW
150KW
14*6*6
TSLZ-Φ8-25
3000MT
6
200KW
180KW
16*6*6
TSLZ-Φ8-25
4000MT
8
250KW
220KW
18*6*6
TSLZ-Φ8-25
5000MT
8
300KW
250KW
18*6*6
TSLZ-Φ8-25
6000MT
10
360KW
320KW
20*6*6
TSLZ-Φ8-25
8000MT
12
440KW
400KW
22*6*6
TSLZ-Φ8-25
10000MT
16
600KW
550KW
26*6*6
TSLZ-Φ8-25
12000MT
20
700KW
620KW
20*6*6
TSLZ-Φ8-25
15000MT
24
900KW
720KW
22*6*6
TSLZ-Φ16-25
20000MT
24
1200KW
950KW
22*6*6

Material Requiryment:

Cathod copper
copper content:99.96% Min.
Charcoal
water content:5% Max.
Graphite
3299


Parameters:

Oxygen
5ppm
Density
8.92
Conductivity
102%
Resistivity
0.01724Ω
Intension
170%
Elongation
37%


Water requirements:No scale.Standard of softwater.

Power Requirements: 380V 50HZ(Special requirement should be specified in the contract)

upward casting machine

4OFC Upcast Machine
-Original manufacturer with own r&d team
-Good reputation at home& abroad
-40days delivery
-No pollution
Upward Continuous Casting Machine for oxygen-free copper rod

I, Introduction
Benteng CCM(continuous casting machine),other names: upward continuous casting machine/plant, upcast plant,caster, up cast line etc. Benteng brand noted continuous casting machine is produced by professtional designers through indepentent design and research and gained good reputation both at home and abroad.


II, Process Flow Diagram
III, The line main technical parameters

Model
Annual Output
(tpyr)
Casting Strands
Qty
Power Consumption
(KW)
Installed Capacity
(KVA)
Rod Dia
(mm)
SYLZ-3000T
3000
6
220
300
8-30
SYLZ-5000T
5000
8
290
330
8-30
SYLZ-6000T
6000
10 / 12
300
350
8-30
SYLZ-10000T
10000
16
450
600
8-30
SYLZ-12000T
12000
20
480
600
8-30
SYLZ-15000T
15000
24
700
900
8-30
NOTE: The up casting line can be produced by your requirments.

All enquiries will be answered within 24 hours!

upward continuous casting machine for copper rod

The upward continuous casting machine is capable of producing directly from cathode to copper rod.
The upward continuous casting machine is capable of producing directly
from electrolytic copper to bright and long oxygen-free copper rod , copper tube, flat copper bar and other special shaped copper material
. As compared with the black copper rod produced by traditional mangler from copper ingot, the rod produced by this new up-ward continuous casting technology has its advantage of
better quality, low production cost, low investment and no pollution in production
.
The composition of the system

1,Induction furnace

The induction furnace is consist of furnace body, furnace frame and inductor. The outside of the furnace body is steel structure and the inside is consist of fire-clay brick and quartz sand. The function of the furnace frame is support-ing the whole furnace. The furnace is fixed on the base by the foot screw. The inductor is made up of coil, water jacket, iron core and copper-ring. There are coils with water-jacket at the high voltage side. The voltage is adjustable step by step from 90V to 420V.There are short-circuit copper rings at the low-voltage side. After set up an electric circuit, it can emerge big current flow in the copper ring with the electromagnetic induction. The big current flow can melt the copper ring and electrolytic copper putted into the furnace. The water jacket and coil is cooled by the water. The cooling water is cycling and supplied by the cooling water system.

2.Continuous casting machine
The continuous casting machine is the main part of the system. It is consist of drawing mechanism, following mechanism of liquid level and freezer.
The drawing mechanism is made up of A.C. servo motor, two groups of drawing rollers and so on..It can produce 0-1000 times interval rotation per minute and draw up the copper rod continuous by the drawing rollers. One of the drawing mechanisms can drive 5 drawing rollers and draw up 5 copper rods.The following mechanism of liquid level guarantee that the deep of the freezer inserting into the copper liquid is relative stable.The freezer can cool the copper liquid into copper rod by heat exchange. Every freezer can be changed and controlled alone.
3, Frame of guide pulley
The frame of guide pulley is installed above the continuous casting machine. It is consist of platform, support, vertical guide pulley and cylinder. It can lead the copper rod to the every double-head wind machine without disturbance.
4,Limited device
The caging device are two devices installed between the frame of guide pulley and double-head wind machine. It is fitted with 5 groups of 24V up and down spacing which can control the speed of double-head wind machine by the electrical signal produced by the copper rod touching the up or down spacing.

5,Double-head wind machine
The double-head wind machine is made up of the drawing rollers, revolving chassis and spooling take-up unit. Every double-head wind machine can take-up two copper rods.

6,Cooling-water system
The cooling water system is a cycling system. It can supply 0.2-0.4Mpa cooling water for freezer, water jacket, coil. It is consist of 150M3 water pool, water pump, tube and cooling water tower. The temperature of water supplied to the system is 20-30 and the quantity of water flow is 50 M3/H7,Electrical system .The electrical system is consist of electrical power and control system.
7.Electrical system
The electrical power system supply the energy to every inductor through the power cabinets. The control system control the combined furnace, main machine, double-head wind machine and cooling water system pledging them to work in order. The control system of combined furnace is consist of melting furnace system and holding furnace system. The melting furnace operation cabinet and holding furnace operation cabinet are installed near the system.
8,Charging system
The system can charging whole piece of copper plate.
9,Thermosister
The thermosister is consist of temperature of copper liquid and temperature of cooling water.